URAL Motorcycles TOURIST Bedienungshandbuch

1URAL Classic MotorcyclesOwner’s Manual2002 Models (All States)BC-75 (Bavarian Classic)LC-75 (Luxury Cruiser)Tourist, Adirondac & PatrolClassic Mo

10

11Chapter 1SPECIFICATIONSGENERALTourist, Patrol BC-75 & LC-75 & Adirondac Maximum speed of motorcycle 120 km/h 74 mph 120 km/h 74 mph

12ELECTRICALIgnition system 135.3734.COM-2 (CDI)Ignition coil 135.3705-2Spark plugs Autolite 273Ignition timing Automatic spark timerAlter

13RUNNING GEARTourist, Patrol & BC-75 & LC-75AdirondacFrame Tubular welded Tubular WeldedRear wheel suspension Swing arms with Samespring sh

14TORQUE SPECIFICATIONS Metric US Equivalent Location on Bike 54 to 61 Nm 40 ft/lb to 45 ft/lb cylinder heads237 to 251 Nm

15Chapter 2MOTORCYCLE CONTROLS & INSTRUMENTATIONFigure 1. Controls and Instrumentation 1 - Speedometer

16CONTROLSClutch control lever (Fig.1, #16) . When the clutch lever is squeezed, the engine is disengagedfrom the gearbox. When the lever is release

17The rear brake pedal (Fig.1, #9) applies the rear wheel and sidecar wheel brakes simultaneously.WARNING: DO NOT APPLY EITHER BRAKE STRONGLY ENOUGH

18The indicator lamps are mounted on the instrument board: (Fig. 1, # 2) — turn indicator pilot lamp, (orange) (Fig. 1, # 4) — gearbox neutral and

19Chapter 3ENGINE OPERATION AND MAINTENANCEPRE-TRIP PRELIMINARIESBefore each trip, attend to all the requirements of the everyday maintenance as outli

2

20Depending on the engine and ambient temperature, use the carburetor enricheners and startingprocedure as follows: Manual Starting (without electric

21then fire, depending on how cold it is. For example, when the ambient temperature is 0°F, ittypically takes about 5-10 rotations to start the engine

22SEVERELY DAMAGE THE TRANSMISSION OR CAUSE THE REAR WHEEL TO LOSE TRACTION.CAUTION: Do not run the engine at extremely high rpms with clutch disenga

23Chapter 4BRIEF DESCRIPTION OF DESIGN & MAINTENANCEENGINEThe motorcycle is equipped with a twin-cylinder four-stroke carburetor-type air-cooled e

24Warm up the engine before changing the oil. Drain used oil from the engine and the oil filter cavityafter having unscrewed the drain plug and filte

25IGNITION SYSTEMThe ignition system incorporates the power supplies, ignition coil, Hall Effect pickup, electronicmodule, two spark plugs, a set of l

26 Enrichener off Enrichener onUse the enrichene

27Chapter 6POWER TRANSMISSIONThe power transmission of the motorcycle is comprised of the clutch, gearbox, drive shaft and thefinal drive.CLUTCHThe cl

28

29Chapter 7RUNNING GEARMOTORCYCLE AND SIDECAR FRAMESThe frame is the principal bearing element of the motorcycle to which all the units and assemblies

3ContentsIntroduction ...

30ADJUSTMENT OF SIDECAR INSTALLATIONThe sidecar should be installed in a definite position relative to the motorcycle. The position isdetermined by t

31FRONT FORKThe telescopic front fork used on the Cruiser models is equipped with inside springs and thedouble-acting hydraulic shock absorber.The lea

32

33Chapter 8WHEELS AND TIRESThe Ural motorcycle is equipped with easily demountable interchangeable wheels with the cast(aluminum) brake drum on short

34 Front & Sidecar Rear tire pressure

35The following tire data labels are mounted on the front frame of your Ural.For motorcycle with sidecar accessory 19” tireFront: 491 lb. (223 kg) wit

36

37Chapter 9CONTROLS & INSTRUMENTSHANDLE BAR AND CONTROLSThe handle bar is mounted on the front fork through two brackets secured on the cross-piec

38Proceed to adjustment of the foot brake starting from the rear wheel, having first slackened the nuton the tie rod of the sidecar wheel brake. Then

39• for the brakes — effective braking of the motorcycle before the levers reach their limits.The brakes are checked when the fully laden motorcycle i

4Motorcycle and Sidecar Frames ...

40

41Chapter 10ELECTRICAL EQUIPMENTThe electrical equipment of the motorcycle includes power supplies, auxiliary instruments andelectric wiring.Electric

42Electrical SymbolsDiodeThe diode is a solid state device which passes electricity in one direction only. Electrons flowthrough the diode against the

43connection points are clean and tight.If the flow of electricity through a wire is interrupted due to a break in the wire or a poor connec-tion, the

44 Ignition Timing To set the ignition timing, proceed as follows:-Match the first m

45Electronic Ignition ComponentsMicroprocessor UnitIgnition CoilBase PlateInterrupter

46The fuse box is located beside the left front fork.The #1 in-line fuse is located behind the headlight.The headlight control relays # 1 & 2 an

47Please note that a color version of this diagram is available with the maintenance CD set available from your dealer, oron line at WWW.URAL.COM

48

49Chapter 11MAINTENANCE OF MOTORCYCLEMaintenance should be performed after the specified total kilometers run irrespective of the techni-cal condition

5Chapter 13 Learning to Ride the URALLearning to Ride the Ural Motorcycle with Sidecar Accessory ...

50

51LUBRICATION CHARTITEM PART TO BE LUBRICATED LUBRICANT 1 Engine crankcase 20W/50 Detergent Oil 2 Transmission 20W/50 Detergent Oil 3 Air cleaner N

52REQUIRED LUBRICATIONThe Ural has been certified for EPA with premium grade SAE 20W/50 petroleum detergent oil.This oil has been used in both the eng

53PRESERVATION AND STORAGEIf the motorcycle is put in storage for the season, arrange it on supports and proceed with thepreservation treatment. Chec

54Do not short the terminals together to check for sparking.Before storage, fully charge the batteries, wash the battery surface with water and wipe

55 7. Socket wrench 10 x 13 1 Set of Spares 8. Socket wrench 19 x 21 1 9. Wrench 27 mm 1 1. Oil filter element 110. Double head wrench 1 2. Fu

56

57Chapter 12PATROL MOTORCYCLE WITH ENGAGEABLESIDECAR DRIVEDESCRIPTIONWhen engaged by the operator for “off-road” use, the sidecar wheel is driven by a

58SIDECAR MAINTENANCECheck before driving that the final drive swing arm, propeller shaft fork and sun gear flange arebolted tightly.Grease the drive

59Chapter 13LEARNING TO RIDE THE URAL MOTORCYCLE WITHSIDECAR ACCESSORYThe Ural sidecar motorcycle, since it has three wheels, behaves quite differentl

6

60When you accelerate, the Ural will pull slightly to the right due to the inertia and drag of the sidecar.When you let off the gas it will pull sligh

61SAFE OPERATING RULESBefore operating your Ural it is your responsibility to read and follow operating and maintenanceinstructions in this manual an

62• Wear clothing that will completely cover the legs when riding and avoidcontact with the exhaust system.• Do not allow others, under any circumstan

63Chapter 14WARRANTYTERMS USED IN THIS WARRANTY SECTIONThe terms listed below have the following meaning in this section.Classic Motorcycles and Sidec

64The Authorized Ural DealerTo give you complete warranty documentation when you pick up your motorcycle.To perform warranty repairs to any Ural that

65WARRANTY DISCLAIMERS, LIMITATIONS & EXCLUSIONSDisclaimer of Consequential Damage & Limitation of Implied Warranties Classic Motorcycles disc

66Replacement of expendable maintenance items including, but not limited to:• spark plugs • gaskets • coolant • belts • clutch plates• filte

67WARRANTY TIME PERIODDurationFor 2002 and later model Ural motorcycles a 12 month basic manufacturer’s limited warranty.Coverage Begins• the date t

68To replace any tire which is proven to be defective in material or factory workmanship under nor-mal use - until the tire tread is worn to the servi

69DISTRIBUTOR’S LIMITED WARRANTIES EMISSION CONTROL SYSTEMS(49 - State)Warranty Time PeriodDurationTime or mileage based on engine displacement - whic

7INTRODUCTIONWelcome to the URAL Motorcycling Family! Your new Ural motorcycle conforms to all applicable USFederal Motor Vehicle Safety Standards an

70under this warranty.Claims for repairs or adjustments found to be caused solely by defects in materials or workmanshipwill not be denied because the

71• loss of time, inconvenience, loss of motorcycle use or other consequential damages.• any motorcycle on which the odometer reading has been changed

72• If installed on an unsold URAL motorcycle, motorcycle’s warranty period applies tothe accessory as well.• If installed on a URAL motorcycle which

73IMPORTANT: If you move from your present address or sell your motorcycle, please fill outand mail the form at the back of this manual.CLASSIC MOTOR

74Vehicle Emission Control Information;Engine tune-up specifications for Classic Motorcycles & Sidecars Inc.URALMOTO JSC, “IMZ/URAL” Engine Famil

75RECOMMENDATIONS FOR REQUIRED MAINTENANCEIT IS RECOMMENDED THAT ANY NOISE SYSTEM MAINTENANCE BE PERFORMED BY ANAUTHORIZED URAL  DEALER USING GENUINE

76MANUFACTURER’S WARRANTY COVERAGEClass III motorcycles (280 cc and larger): for a period of use of five (5) years or 30,000 kilometers (18,641miles)

77manifold; fuel tank; fuel injection system; spark advance mechanism; crankcase breather; air cutoffvalves; fuel tank cap for evaporative emission co

78IV. LEGAL RIGHTS. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSOHAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.V. THIS WARRANTY

79Chapter 15SERVICE COUPONSIMPORTANTLong and trouble-free enjoyment of your URAL motorcycle depends on following the break-inprocedures outlined throu

8gearbox and through a stainless steel driveshaft to a rear wheel final drive gear in the wheel hub. Thisdrivetrain design is exactly like the millio

80SERVICE COUPON NO 1. 500 KM(To be performed between 400 to 600 km)Date_______________ Odometer reading____________ km 1. Change engine oil and

81SERVICE COUPON NO. 3. 5,000 KM(To be performed between 4,900 to 5,100 km)Date Odometer reading km. 1. Change engine oil and filter. (See Lubricati

82SERVICE COUPON NO. 5. 10,000 KM(To be performed between 9,900 to 10,100 km)Date Odometer reading km. 1. Change engine oil and filter. (S

83SERVICE COUPON NO. 6. 12,500 KM(To be performed between 12,400 to 12,600 kmDate Odometer reading km 1. Change engine

84SERVICE COUPON NO. 8. 17,500 KM(To be performed between 17,400 to 17,600 kmDate Odometer reading km 1. Change engine oil. (

85SERVICE COUPON NO. 9. 20,000 KM(To be performed between 19,900 to 20,100 km)Date Odometer reading km. 1. Change engine oil and filter. (

86SERVICE COUPON NO. 10. 22,500 KM(To be performed between 22,400 to 22,600 kmDate Odometer reading km 1. Change engine

87SERVICE COUPON NO 12. 27,500 KM(To be performed between 27,400 to 27,600 km)Date Odometer reading km 1. Change engine oil. (See Lubrication L

88SERVICE COUPON NO. 13. 30,000 KM(To be performed between 29,900 to 30,100 km)Date Odometer reading km. 1. Change engine oil and filter.

89NEW ADDRESS FORMIf you move, please fill out this form and mail to the address below. This will insure that you con-tinue to receive all correspond

9Important Notice!Statements in this manual preceded by the following words are of special importance:WARNING: MEANS THERE IS THE POSSIBILITY OF PERSO

90NEW OWNER FORMIf you purchase a Ural Motorcycle from somebody other than a dealer, please fill out this form andmail to the address below. This wil

91URAL - STARTING & RUNNING TIPSStarting the Engine1. Open carburetor enricheners on both carburetors (pull lever out) if temperature is below 50